KGA Enterprises - CNSL Derivatives, Cardanol, Resins and Other Eco-chemical products

Cashew Shell Cake

Cashew Shell Cake is a natural by-product derived from the cashew nut shell after the extraction of Cashew Nut Shell Liquid (CNSL). It is a nutrient-rich, fibrous material that holds a variety of benefits across industries. Traditionally considered waste, this by-product is gaining popularity due to its high calorific value, eco-friendly properties, and diverse range of applications.

Derived from the shells of cashews, this organic material is transformed into a dense, nutrient-rich cake, ideal for use in various industries. Cashew Shell Cake serves as an environmentally conscious alternative to synthetic materials and offers an innovative solution to the challenges posed by waste disposal in cashew processing.

Fibrous Residues, A Sustainable, Eco-Friendly Alternative

What is Cashew Shell Cake?

A by-product of the Cashew Industry

Cashew Shell Cake is made by processing cashew shells. This sustainable process not only helps reduce waste but also transforms what was once discarded into a valuable product that can serve a wide variety of industries.

Why Choose Cashew Shell Cake?

Cashew Shell Cake is a step toward sustainability, offering an eco-friendly solution to managing waste while providing valuable resources for agriculture, energy, and industry. By choosing Cashew Shell Cake, you're contributing to a greener, more sustainable future and supporting the circular economy.

Cashew Shell Cake is made by transforming cashew shells, a waste product from cashew nut processing, into a valuable, eco-friendly resource. The process begins with collecting the shells, which are then cleaned and dried to remove impurities and moisture. The dried shells are crushed and ground into smaller pieces, which are then compressed into a dense cake form using mechanical presses. After pressing, the cake is dried again to ensure proper moisture content, enhancing its shelf life.

How is Cashew Shell Cake Made?

Properties

This sustainable process not only helps reduce waste but also transforms what was once discarded into a valuable product that can serve a wide variety of industries.

Rich in Bioactive Compounds

The cake contains natural antioxidants, phenolic compounds, and tannins, which contribute to its effectiveness as a soil conditioner and fertilizer, promoting plant growth.

Chemical Resistance

CNSL resin offers strong chemical resistance to acids, alkalis, and solvents. This makes it particularly suitable for applications in harsh chemical environments, such as in industrial coatings, adhesives, and rubber products.

High Nutritional Value

As an organic product, Cashew Shell Cake is fully biodegradable, making it an environmentally friendly choice for agricultural and industrial applications.

Biodegradable

Cashew Shell Cake is rich in fiber, protein, and essential minerals like calcium, magnesium, and phosphorus. These nutrients make it a valuable addition to animal feed and organic fertilizers.

High Calorific Value

Cashew Shell Cake has a significant calorific value, making it an effective and renewable biomass fuel for energy production.

The drying process ensures that Cashew Shell Cake has low moisture content, making it easy to store and handle without degradation.

Low Moisture Content

Applications

R&D / Industrial Scale

Controlled pyrolysis of the cake enables biochar production, which is increasingly sought after for carbon sequestration projects and soil conditioning. Another innovative application lies in developing composite materials by blending cashew shell cake with polymers or resins to create lightweight, biodegradable, and cost-effective products such as eco-panels, insulation boards, and molded goods.

Energy Production

Cashew Shell Cake possesses a high calorific value, typically ranging between 4000–4500 kcal/kg, making it an excellent candidate for use as a biofuel or solid fuel. Its energy-rich composition allows it to be effectively utilized in industrial boilers, where it serves as a reliable heat source. Additionally, it can be processed into biomass briquettes or pellets, which are compact, easy to transport, and ideal for both rural energy solutions and domestic heating applications.

Activated Carbon

Activated carbon derived from cashew shell cake is in high demand for use in water purification systems, air filters, and industrial adsorption processes, offering an eco-friendly and economical solution to pollution control and resource recovery.

Binder / Composite Filler

Cashew Shell Cake, when ground into fine powder, serves as an excellent binder or composite filler in various construction and manufacturing applications. Its fibrous and carbon-rich structure makes it suitable for use in eco-bricks, bio-insulation panels, and other lightweight, low-load construction materials.

Benefits of Cashew Shell Cake

Eco-Friendly Waste Management: By using cashew shells, we reduce waste in cashew processing, transforming what would be discarded into a valuable resource.

Nutrient-Rich for Animal Feed: Cashew Shell Cake is packed with nutrients, including fiber, protein, and essential minerals, making it an excellent supplement in animal feed.

Soil Enrichment: The organic nature of Cashew Shell Cake makes it a great addition to composts and fertilizers, enriching the soil and promoting healthier plant growth.

Sustainable Energy Source: Cashew Shell Cake has high calorific value, making it a renewable energy source, especially when used in biomass power plants.

Cost-Effective: As a byproduct of cashew processing, it is a cost-efficient raw material for various applications, reducing the need for expensive synthetic alternatives.

Cashew Shell Cake - a valuable, eco-friendly resource

30000 MT

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CNSL Resin
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Cardanol Residue